Great Hall Construction

Escalators descend from the second level of the Great Hall down two floors through the main level to the lower level. Signs of construction are visible as is the tented roof, along with scaffolding along the wall where windows ascend to the roof.

Objective

To determine whether Denver International Airport’s Special Projects Division is adequately managing and overseeing the current Great Hall construction project to ensure the airport procured its new contractor in a fair, open, and competitive manner and that the airport is not being overcharged for construction costs.

Background

The Great Hall in Denver International Airport lies beneath the Jeppesen Terminal’s tented roof.

Renovations began in July 2018, but the airport terminated the original construction contract in late 2019 after problems arose with the initial contractor. Airport officials expedited the procurement process to hire Hensel Phelps Construction Co. as the new contractor of a re-envisioned three-phase construction project that resumed in early 2020.

The airport now expects work on the Great Hall to finish in 2028 at an expected cost of $2.1 billion.

Why this matters

Without proper project management and oversight of construction work — beginning with choosing the appropriate project delivery method and lasting through construction — the city risks overpaying for projects like the Great Hall renovations.

Additionally, if the procurement of contractors and subcontractors is not done openly, fairly, and competitively, it damages the airport’s reputation and impedes the airport’s ability to ensure the city receives the best value for contracted work.

Findings

FINDING – Denver International Airport needs to strengthen its management and oversight of the Great Hall construction project to ensure the best value for the city

  • The airport does not have a process to select the best project delivery method for its construction projects, and it deviated from its standard procurement process in 2019 when it moved quickly to select a new contractor to take over the Great Hall project.

  • The airport lacks policies and procedures to manage projects using the construction manager/general contractor project delivery method — like the Great Hall renovations — consistently and effectively.

  • The airport did not properly monitor or oversee Hensel Phelps Construction Co.’s subcontracting process, including when the company hired itself as a subcontractor.

  • Airport managers did not properly review project allowances or general conditions costs to ensure the city is not being overcharged.

Recommendations

1.1 Develop and implement a project delivery method selection process – Denver International Airport’s Special Projects Division should develop and implement a process to ensure managers and staff use a risk-based approach to select a construction project’s delivery method. This process should align with leading practices — such as the Colorado Department of Transportation’s “Construction Manager/General Contractor Manual” and the “Airport Owner’s Guide to Project Delivery Systems.”

This process should also be thoroughly documented and include primary selection factors as outlined in leading practices, as well as staff members’ rationale for the chosen method.

Agency Response: Agree, Implementation Date – June 1, 2023

See Page 63 of the report for the Auditor's Addendum.

1.2 Follow construction procurement procedures and document steps – Denver International Airport’s Special Projects Division should follow its standard operating procedures for construction procurements and ensure thorough documentation exists for each project to show staff met all required steps in the procurement process.

Agency Response: Disagree

See Page 63 of the report for the Auditor's Addendum.

1.3 Develop construction procurement procedures for expedited needs – Denver International Airport’s Special Projects Division should work with the airport’s Business Management Services to update its existing standard operating procedures for construction procurement to include necessary steps staff should take for special cases when a procurement needs to be expedited. 

Agency Response: Agree, Implementation Date – Dec. 1, 2023

1.4 Develop and implement policies and procedures for the construction manager/general contractor delivery method – Denver International Airport’s Special Projects Division should develop and implement policies and procedures addressing the unique risks of the construction manager/general contractor project delivery method. These policies and procedures should align with leading practices and detail the steps required to effectively manage such projects, beginning with the initial scoping of a project all the way through completion. These should also be sufficiently defined and structured so tasks are performed consistently across projects.

Agency Response: Agree, Implementation Date – Dec. 1, 2023

1.5 Oversee the subcontracting process – Denver International Airport’s Special Projects Division should oversee the awarding of subcontracted work to ensure the terms of construction manager/general contractor contracts are adhered to. Specifically, the division should develop and implement policies and procedures to ensure subcontracted work is awarded in a fair and reasonable way and, to the greatest extent possible, is based on open competition. At a minimum, the division should:

  • Obtain and review all bid packages submitted by prospective subcontractors to ensure:

▪ At least three bids for each trade are received — and if not, that the contractor makes an effort to re-bid or to document why three bids were not received.

▪ The lowest, responsive, and qualified bidder is selected — and if not, document the justification as to why.

▪ The contractor sufficiently documents its rationale when it chooses another bidder instead.

  • Document the review and approval process for all bid packages for subcontractors chosen by the contractor.
  • Obtain and review all subcontracts the contractor enters into to ensure proper oversight.

Agency Response: Disagree

See Page 63 of the report for the Auditor's Addendum.

1.6 Oversee multi-tiered subcontracted work – Denver International Airport’s Special Projects Division should strengthen its oversight of multi-tiered subcontracted work to ensure markups are calculated in accordance with contract terms.

Specific to the current Great Hall project, the division should obtain information on all subcontractor work done during phases one and two that used multiple tiers of contractors. The division should recalculate the markup charges and seek credit for any amounts the airport was overcharged. 

Agency Response: Disagree

See Page 63 of the report for the Auditor's Addendum.

1.7 Oversee contractors’ awards for self-performed work – Denver International Airport’s Special Projects Division should ensure its project managers are actively involved when any contractor awards itself subcontracted work to ensure the terms of the primary construction contract are adhered to with regard to awarding self-performed work.

Specifically, project managers should ensure the work is awarded in a fair and reasonable manner and, to the greatest extent possible, is based on open competition. At a minimum, project managers should:

  • Obtain and review all bid packages submitted by prospective subcontractors to ensure at least three bids for each trade are received — and if not, that the contractor makes an effort to re-bid — and that the lowest, responsive, and qualified bidder is selected.
  • Review all bid packages for reasonableness — such as ensuring a contractor does not bid on self-performed work that they will subsequently subcontract out.
  • Approve all self-awarded work.
  • Obtain and review all self-performed work agreements entered into by the contractor so that managers are familiar with the terms and conditions contained within them and can ensure all costs are reasonable.

Agency Response: Disagree

See Page 63 of the report for the Auditor's Addendum.

1.8 Validate and reconcile project allowances – Denver International Airport’s Special Projects Division should:

  • Ensure division staff understand how construction allowances are defined by industry standards and that they understand how allowances should be tracked, reconciled, and used.
  • Require contractors to track and reconcile actual costs incurred and compare them against the estimated allowance amount to ensure they do not overcharge the airport.
  • Require contractors to submit supporting documentation, such as vendor invoices and time sheets, to allow the airport to verify actual costs incurred — that is, that the actual costs are accurate and allowable under the contract terms.

Agency Response: Disagree

See Page 63 of the report for the Auditor's Addendum.

1.9 Appropriately use project allowances – In conjunction with Recommendation 1.4, Denver International Airport’s Special Projects Division should include in its policies and procedures specific guidance on how allowances are to be estimated and used in a construction project. At a minimum, this should include prohibiting the use of allowances for any other costs of work except for the specific scope of work an allowance was initially created for.

Agency Response: Disagree

See Page 63 of the report for the Auditor's Addendum.

1.10 Verify general conditions billing rates – Denver International Airport’s Special Projects Division should require contractors to provide a detailed breakdown of the components making up general conditions costs on all future projects. Staff should document their review of this schedule to include allowable and unallowable items and the reasonableness of individual items. 

Agency Response: Disagree

See Page 63 of the report for the Auditor's Addendum.

Auditor's Letter

April 20, 2023

We audited the current Great Hall construction project at Denver International Airport to determine whether the Special Projects Division’s construction management and oversight was adequate to ensure the airport procured its new contractor in a fair, open, and competitive manner and whether the airport overpaid for the contracted work it has received. I now present the results of this audit.

The audit found the airport’s management and oversight of the current Great Hall construction project should be strengthened. The Special Projects Division is not ensuring the new contractor, Hensel Phelps Construction Co., complies with all contract terms nor is the division sufficiently overseeing how Hensel Phelps has procured subcontractors — including work Hensel Phelps subcontracted to itself. We identified some instances where procurements seemed unfair or not competitive, as well as instances where the airport was overcharged. Meanwhile, the airport does not have a standard process to select the best project delivery method for its construction projects and ensure consistent management of complex projects like the Great Hall renovations.

I am disappointed airport officials chose to agree with only three of our 10 recommendations. Denver International Airport would be better able to ensure it receives the contracted work it pays for at the best value to the city if it were to implement our recommendations to follow the airport’s standard operating procedures for construction procurements and document that process, monitor contractors’ subcontracting processes, oversee multi-tiered subcontracted work and awards for self-performed work, and verify construction allowances and general condition costs. Further explanation is in the Auditor’s Addendums beginning on page 63 of the report.

This performance audit is authorized pursuant to the City and County of Denver Charter, Article V, Part 2, Section 1, “General Powers and Duties of Auditor.” We conducted this performance audit in accordance with generally accepted government auditing standards. Those standards require that we plan and perform the audit to obtain sufficient, appropriate evidence to provide a reasonable basis for our findings and conclusions based on our audit objectives. We believe that the evidence obtained provides a reasonable basis for our findings and conclusions based on our audit objectives.

We appreciate the leaders and team members in Denver International Airport’s Special Projects Division who shared their time and knowledge with us during the audit. Please contact me at 720-913-5000 with any questions.

Denver Auditor

Auditor's Signature
Timothy O'Brien, CPA


Timothy O'Brien Official Headshot

AUDITOR TIMOTHY O'BRIEN, CPA
Denver Auditor


Denver Auditor´s Office

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